Wind Energy gearboxes are subjected to high dynamic loads and require long-term reliability. Their design must exhibit fatigue strength, precision characteristics, and weight optimization. The gears within these gearboxes undergo heat treatment to enhance resistance against bending fatigue loads and surface contact fatigue. This process increases surface residual compressive stress, improving fatigue life while maintaining a ductile core.
To achieve these goals, precise and reliable heat treatment process control systems are crucial. With years of experience, Gauss has developed cost-effective nitriding process control systems and core components that offer a viable alternative to foreign brands.
Wind Energy
Cost-effective Nitriding Process Control Solution
As we know, the main reason why expert control systems for nitriding have failed to become popular is the high cost of so-called expert controllers. In fact, most of the functions of the controller can be realized on general PLCs and touch screens, even better. The core part of the controller is the nitriding control algorithm.
The Gauss German cooperation team has more than 30 years of experience in nitriding control. Now the German team has integrated the algorithms summarized from 30 years of experience into the nitriding expert system transmitter, making any instrument or PLC with a control loop become a nitriding expert controller. This greatly reduces the cost and facilitates the popularization of nitriding control.
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